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Doctor Systems

Doctors, or scrapers, are used to perform a variety of functions. For example, in papermaking, depending on machine position a doctor may be required to remove water, clean the roll, remove the sheet, direct the sheet, or some combination of these functions. Proper blade design must take all of these factors into account, in addition to many others.

Essco combines its process knowledge with its engineering and manufacturing capabilities to meet specific application requirements. It is this solutions-based approach that has earned Essco the trust of customers globally. Many Essco designers have worked in paper mills alongside millwrights and have come to Essco from previous positions in the industry. This experience allows Essco to design doctor systems that are easy to install and maintain, as well as deliver high performance and long-term reliability.

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Essco has continually expanded its engineering and manufacturing capabilities to meet the changing needs of customers. From the paper industry to metals processing, food processing to the processing of other materials, if you need a doctor system or scraper system, Essco can build it. Here are several common applications:

Pulp & Paper

  • Wet End/Forming Section
  • Press Section
  • Dry End
  • Double Doctors
  • Suction/Vacuum Rolls
  • Coater Backup Rolls
  • Reel Drums
  • Yankee/Creping Systems

Metals Processing and Food Processing

  • Production Line Roll Cleaning Systems

Materials Processing

  • Base and post-processed materials

Contact us for a closer look at how our doctor systems and process knowledge can improve your operation.

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Elements of a Doctor System

While every doctor system is unique, they are all made up of the same general components. Here is a look at the elements that go into a complete doctor system.

Click on the areas in the diagram below to learn more about the Elements of a Doctor System.

Mouseover the diagram below to learn more about the Elements of a Doctor System.

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Pioneering Double Doctor Technology

Suction Roll Doctor Systems
Suction Roll Double Doctor SystemsThe development of suction roll double doctors has been a significant advance for papermaking, improving sheet uniformity, reducing maintenance, improving energy efficiency, and increasing runnability. Double doctors on couch, grooved, blind-drilled, and suction press rolls can improve operations and offer rapid payback.
TwinFlex Doctor System
TwinFlex Doctor System

In 1987, Essco designed, manufactured, and installed the first center press double doctor in North America. Since then, it has continued to make design and engineering breakthroughs in double doctor technology.

The revolutionary TwinFlex™ double doctor design from Essco includes industry-leading features in adjustment and operation for couch, suction, blind-drilled and grooved rolls. Production, operational, and product quality benefits of the TwinFlex™ system include:

  • Reduced sheet moisture entering the press or dryer section
  • Improved cross-machine moisture profile
  • Decreased hole plugging in shell
  • Reduced drying costs and/or permits machine speed increase
  • Enhanced vacuum efficiency
  • Extended period between roll regrinds and prolonged cover life

Essco has its own experienced engineering and design staff, which produces custom engineered doctor systems for specific applications. For example, many of its designers have worked in paper mills alongside millwrights, while others have come to Essco from previous positions in the industry. This experience allows Essco to design doctor systems with high performance, ease of installation and maintenance, and reliability.

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